3200, 4200, Spyder, and GranSport Aftermarket Rear Tie Rod replacement.

CraigWaterman11

Sponsor
Messages
762
Hi guys,
I wanted to post something here, at the request of another forum member. I originally posted this in the U.S. It's something that's been talked about in a few forums around the world Maserati Life.

I kind of wanted to give a summation here because the other thread turned out to cover the entire thing but was wordy. As people talk about it I guess we can grow in it's depth. First, the people who have already experienced worn rear tie rods were shocked to find out that in order to replace them you had to buy the entire control arm. Essentially, the idea people came up with was two fold, again, in summation,

1.) Get another Spherical Plain bearing from SKF or the like, and press out the old and press another back in, (Please note the hyper-links are here for your convenience 3200/4200 Rear Suspention Toe-in Link Bearings Adam posted the link in the U.S. so I could see what you were doing here.); or

2.) Take off your OEM rear tie rod, cut the end off, get it machined for 12 mm, and screw on a Heim/Rose joint. Here is a link to check out another forum that discusses it Onderste draagarm 3200/4200

I personally didn't like either alternative. First, if you follow that hyper-link above you will find that the SKF radial, spherical plain bearing, which is the OEM bearing in the Maserati is only dynamic load rated for 18 KN or 4046.56 lbs. Not that this isn't "sufficient" but it seems to me they are failing sooner than they should be. I replaced mine at about 25,000 miles, others have lost them much sooner. In either case I just wanted another alternative to just replacing it with what was already on there, something stronger and better so I wouldn't have to replace it again.

The second option above was the hacking up of the OEM tie rod. Obviously though it will work (I think), I am definitely not a fan of cutting up OEM parts, if for no other reason, should I sell my car and someone asks for the OEM tie rods I can hand them to them without hesitation. Another part of this I was hesitant about for this option is it was manufactured for a Spherical Plain Bearing to be pressed into it. I wasn't sure of the metallurgy of the slender part of that tie rod sleeve. It obviously wasn't designed with threads on it. It might well hold, and it might not. I didn't see any testing on that site about it. It was an excellent brain storm. It might even be better than the OEM one, but I wasn't sure about the make-up.

What I set out to look for was an aftermarket replacement that completely replaced the OEM tie rod, and hardware. Since I really didn't care for the original design with the Spherical bearing because the reasons stated above. The first thing for me to look for wasn't the Rose Joint. There are many companies making Heim/Rose joints for Drag/Street/Strip racing applications as well as aircraft applications (It originated in a plane shot down by the British in World War 2). My quagmire was finding a tie rod sleeve with the correct sized threaded male ends on either side, with the correct length, and would be durable enough to handle the appropriate amount of dynamic load force. It was a quagmire because if you went to get the sleeve designed and manufactured for our applications there would be so much money involved you might as well choose one of the other choices above. No company is going to work for free.
I searched through countless hours of data for a suitable, applicable tie rod sleeve, or even something that would work close to it. I could find some with close thread size but not the appropriate length. Then the length was right but not the thread size. Some were questionable as to it's dynamic load force. Again, I want a better than OEM tie rod, not the same. Anyway, most of you who have researched this know it was a struggle. But, in the end I did find one. It was definitely already dynamic load force capable because it was originally built for a One ton truck, not for the rear of the truck, but the front where the weight sits when it's mostly emptied. Let me show you some photos of it:
20130809_122407.jpg


IMAG0077.jpg


The One ton truck tie rod sleeve is bigger than the OEM width at 14mm.

Now that I had a firm foundation to work from because it was designed to be a tie rod sleeve (properly threaded at both ends), and I trusted that it's dynamic load force was far beyond anything I could do in this car. I could choose a Rose Joint that would be, not sufficient, but great for this application. I stepped up to this Rose Joint that was dynamic load rated at over 11,000lbs or 48 KN! It was a self maintenance joint. ( I can add other specifications later if you'd like)
IMAG0065.jpg



IMAG0068.jpg


Here it is with a dust cover:
IMAG0069.jpg


IMAG0072.jpg


Side by side on the car:
IMAG0076.jpg


IMAG0078.jpg


Okay, so finally I had to make sure the off-set was correct. Now the OEM bearing only had an off-set of +/-8 degrees, this Rose joint has an off-set of +/- 15 degrees, bigger number is a good thing. That being stated, I still wanted the Rose Joint to sit exactly where the OEM bearing sat, though it really wasn't necessary:
I used a digital caliper to measure the distance in front of where the OEM bearing seated, and it was this:
IMAG0084.jpg


To make up this distance I finally settled on two Stainless Steel Washers.

IMAG0087.jpg


Not perfect, but it was close enough to make me extremely happy.

Here's the final product:
IMAG0097.jpg


Additionally is anyone wondering where the alignment data is afterwards?

Tie%2520rod%2520alignment.jpg



So I guess it comes down to price now. When I put all this together I wanted a price point that would be acceptable to anyone. The SKF bearing, the one hyper-linked above cost, just for the bearing I think it was $68 US dollars for one. I out-sourced the Rose Joint out of Scotland, wonderful people, great accents, that wasn't the hard part of course, neither were the washers.....The tie rod sleeves are made in North America....ironically it took longer to get these together than everything else. I bulked ordered all the parts from all these various sources, and my price point essentially to offer them was $100 US dollars per side! So total for both sides was $200, here's what the kit looks like:
IMAG0111.jpg


Now there is a small part I left out of this, when I contacted Scotland, I asked for the biggest baddest Rose joint in the size I needed I could get. After all the research and development they email me and told me they have a "Super joint"! It's a Rose joint dynamic load rated at over 15,300 lbs or 68 KN! Since I had not mass ordered the other one, this is the Rose joint I included in the assemblies. So now the Rose joint included and is pictured below is dynamic load rated at 15,300 or 68 Kn or almost four times that of the OEM tie rod. Additionally, no cutting or machining or pressing. They fit right in place of the old ones, and they align perfectly.
IMAG0104.jpg


With the kits I put together, I feel the forum member from here that asked me to post just felt you guys would want to know about it. I bought enough material for 14 different sets because that's what was required to receive the discount bulk order. I put 5 kit assemblies together day before yesterday, and I only have one left now. I have most of the parts, but the American company is sending small amounts at a time for whatever reason. I shipped one to Hong Kong for another forum member Express Mail International it cost about $50 but he gets it in three days with tracking. Either way, let me know if you have any questions, or contact me if your interested. I feel I did the best I could to make everything affordable and get the best bang for the buck.
 

BennyD

Sea Urchin Pate
Messages
15,006
This all sounds really rather good! Thanks for posting it up. What truck did the tie rod come from? Which company in Scotland did you source the rose joint from and also the covers? If we knew this we could probably put these kits together with a relatively small key board rattle. Anything which cuts the maintenance costs on these cars is much appreciated, so thanks again for posting it up.
 

Parisien

Moderator
Messages
34,927
Thanks for that Craig...interesting to hear the comments of other techie minded members off here



P
 

CatmanV2

Member
Messages
48,852
That gets my vote for the longest post :)
I watched this develop on the other forum, and it was really rather impressive.
It's a bit beyond my field of expertise, but the 4200 is getting a full check over soon. Should the NS tie rod need replacing, I shall be talking with Craig.

I guess, long term, you'd only need to replace the rose joints, which is even quicker than pressing off the bearing, at a guess.

*Assuming* it ever fails, given the load ratings being discussed :)

Next up is what can be done about the front lower? :)


C
 

CraigWaterman11

Sponsor
Messages
762
Thank you guys, I just wanted to write quick before I run this morning to some leadership meetings. I will get back to you guys today I promise. I welcome any questions from the Techs. I have a quick home video I did when I replaced one of them so you could see how easy it is I can post later on. As well, Benny, it's just the tie rod sleeve from a one ton, not the tie rod assembly with ends just for clarification. Nothing else would obviously fit.
@Catman, it was long! :omg:
 

Parisien

Moderator
Messages
34,927
If this turns into (another) 'Mine's bigger than yours' thread, I'm leaving ;)

C

...........just in case you were going to offer an award for the biggest, longest, most interesting post/thread Cman..........seeing as you're in such a genourous mood.....:)


P
 

CraigWaterman11

Sponsor
Messages
762
Since I am sitting listening to another leader speak. I figured I could sneak on the forum!

@Parisien.. ..LOL kinda unfair when the limit of the beginning thread post is 10,000 characters! I had to edit out 3000 characters! I had more detail specific specs I had to edit out because it was too long!! Photos, what the Rose joints were made of etc. Please note it definitely wasn't my goal for a long post.

@Catman Don't leave I came over because of you!! Besides we are still measuring!! (I am really joking of course. I am a light-hearted guy most of the time.)
 

Parisien

Moderator
Messages
34,927
No probs Craig....post often and fulsomely ........enjoy the premier Maserati forum in the known world.....:)


P
 

CraigWaterman11

Sponsor
Messages
762
Hey guys, wanted to write. I been running all day. Sorry I didn't get back to this. Again please let me know any mechanical questions you might have about this. It's important. Before I do forget........ the day I got the alignment after replacing both sides I drove it a couple hundred miles and not only was the butt end tight, it took away any excessive torque steer, or fish tailing when you stomp on the gas. Actually, I really want to test drive a newer model vehicle and see if it was just me, or does this car react better in totality even if the OEM tie rods were brand new on the car. What I mean is the Spherical bearings allow for play unlike the Rose joints. The Rose joints are a ball and socket joint that will only allow it to pivot but it's a tight pivot with absolutely no play. The Spherical bearing is not this tight of a fit in or out of the car. There is still an amount of play in this radial spherical plain bearing, I think it was always to a degree this way because of it's application as a tie rod end in our cars. Hmmmm....maybe if I just did a video to demonstrate what I am talking about. Anyway, see ya'll guys in the morning, just my thoughts. I've spent countless hours thinking this issue through backwards, and forwards. I've spent so much time on it, it bothers even my wife and she's a Doctor at Harvard Medical School here in Boston! LOL!
 

Grinzzz

New Member
Messages
925
Good write up! Rose joint are much better than the usual bearings, much tighter. Any increase in noise from the rose joints or does the insulation on the car kill the extra noise?
 

CraigWaterman11

Sponsor
Messages
762
Grinzz not a sound, but I believe it's the quality of the Rose joint. I originally tested a Rose Joint dynamic load rated close to the OEM specs. It had a grease fitting that I kind of liked for maintenance reasons, though I know that the maintenance free ones are sealed and better. When I received the joint it didn't take me five minutes to send it back. It was just too flimsy, ironically that joint did have a slight amount of play in it. It probably would have rattled under the car. The Ultra high performance/strength rod ends are Chrome Molybdenum Body, Chrome plated hardened ball and PTFE/Kevlar high performance liner. In sum, I believe this keeps it quite. If there is any noise, I haven't heard it.
 
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Grinzzz

New Member
Messages
925
They always generate a bit more noise, my experience of them is in lightweight cars with no sound deadening so they're always going to be heard on cars like that. Aeronautical quality ones do tend to be much better and coupled with the insulation it's good to know you can't hear them.
 

CraigWaterman11

Sponsor
Messages
762
Grinzzz, you know, I am actually kind of happy that you brought this up and I will tell you why. If you check my post on Maserati life, no one ever asked about it, hinted around to it, wondered about it. You are the first one that stated anything close to it. Something else they never mentioned or asked about, so didn't happen to mention, is how I got a 14 mm Heim joint to fit on the 12mm ball joint stud. Look.....
IMAG0073.jpg


I felt like if someone had experience with it, they would have asked. If not, I really didn't want to further explain something people were not following anyway. Your right, they can be noisy at times. I also could have used a 12mm Heim/Rose joint, but I didn't. I did it for a couple of reasons, first with a larger Heim joint you receive the benefit of the more dynamic load force. The Deutsche forum hyper-link above they were cutting off their OEM tie rod ends and threading on a 12 mm rod end. This would have worked fine indeed however they would have also got the metal to metal contact. From the inside of the ball joint stud, and the inside of the Heim/Rose joint. Which would have given it, when vibrating, a distinct rattle if it ever loosened up. True with our cars you wouldn't have heard it. Insulated etc. however, this is what I did.

IMAG0094.jpg


IMAG0095.jpg


It's a reducer with a PTFE insert in the middle that contacts the ball joint stud. I pressed them in with a 2000 lbs press. There isn't any metal to metal contact anywhere with this Rose joint. So now you have the PTFE/Kevlar high performance liner inside the Rose Joint itself, and you have the reducer with the PTFE liner for the ball joint stud. What it does is make it extremely tight on the ball joint stud. When I mentioned no movement. There isn't any. Not only within the ball and socket, but normally when they size Rose joints they give a variant + .10 mm or so that you can slide the Rose joint right on to its application. (See the digital caliper above, notice how it's actually 11.90 mm and not 12mm) However sometimes that variant allows for a very, very slight amount of movement. It's not much, it won't throw anything off, actually the OEM tie rod has it in two places, the bearing itself, and the spacing in-between the ball stud-where it threads through the OEM bearing. I do understand the washers and nut clamps this together, but for me, and it's only me I didn't want it there. I wanted it dead accurate. With the pressed in reducer and PTFE lining there isn't any variant. After I press them in, because of this, I use a lower control arm I bought from another Maserati. I take the Rose joint and work it onto the stud so that when the guys get them they don't think it's to hard to fit on.

I definitely appreciate your feedback on it. Before I forget the machining marks on the Rose joint were from the manufacture not from me pressing the reducer in place I protect it when I do so. These are the ones on my car now that were dynamic load rated at 11,000lbs the other photos above show an all chrome look, without the brass color around it they are the 15,300 lbs ones.

@ Catman this was another part I didn't mention to you when you asked me originally on the forum who I used for the Rose joints. I was waiting for someone to ask this question, and no one ever did. So I stayed silent. Even if you had a supplier for the Rose joint in the UK, you would need someone to press in the reducer, well, these type of reducers, you have Hi hat reducers I was going to go with that look like this, that doesn't have the PTFE lining:
IMAG0114.jpg


IMAG0115.jpg




The Hi-hat reducers would still work, I just wanted something extremely snug. An added benefit to the Hi-hat reducers is it increases the off-set to +/- 25-27 degrees from the original but it's not necessary. It also increases the amount of space you need to mount it but there's plenty of ball joint stud to do that, it just was unnecessary, and I wanted......well I think what I wanted is clear. With the off-set without the hi-hat reducers being twice as much as the OEM I was more than fine with that. Actually it would be even more with the reducer pressed into it. Catman, when I stated I spent a lot of time on it, ROFL, I wasn't exaggerating! Lorenz, from Maseratilife received his tie rod assemblies yesterday, LOL he described them as bullet proof! This is the other side to it I know I didn't mention when I stated I was putting these kits together for people. At the time I really was hoping someone was following it closely, but either way, I didn't want to come out and just say it,
not so I would presumably look more intelligent, I'm not worried about all that dumb stuff. No, it was I wanted to see if anyone was actually following or even cared I went through a very thorough research and development process. Look, the Maserati isn't my fastest vehicle, but it's expensive. I would never slap junk on my car, especially an exotic one.

Either way guys fire away, any questions/concerns are more than welcome.
 
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CatmanV2

Member
Messages
48,852
Grinzzz, you know, I am actually kind of happy that you brought this up and I will tell you why. If you check my post on Maserati life, no one ever asked about it, hinted around to it, wondered about it. You are the first one that stated anything close to it. Something else they never mentioned or asked about, so didn't happen to mention, is how I got a 14 mm Heim joint to fit on the 12mm ball joint stud.

Sometimes it can be hard work explaining stuff on there ;)

C
 

Grinzzz

New Member
Messages
925
It might be the PTFE liner quietening it down a fair bit too, be interesting to see how they wear. I've only ever used the phosphor bronze but I've heard good things about the life of the PTFE.

My tie rod ends started showing some excess movement but I did mine with standard, must admit I did consider changing to roses but after a quick look at the standard tie rods decided I didnt like the look of them. If a rose joint does seize up it puts a **** of a lot of stress on the tie rod - I dont think the standard ones are up to that, hence not going down the easier cut down route. People that have might regret that later.

I didnt have time to get rods engineered. I never would have guessed there was something out there that fitted! Must have taken a fair bit of research to find it.
 

CraigWaterman11

Sponsor
Messages
762
Grinzzz absolutely, there was no way I was going with a basic Rose joint, which ironically are usually dynamic load rated as the same loads of the OEM bearing and then cutting off the end of OEM tie rods to achieve the same dynamic load? I think some of the guys were going after Fluro ends, they were great but the company is hard to work with. Additionally, IF you are going to hack up your tie rods man don't put standard Rose joints on it, that's if you trust it's going to hold up under the stress. I bought a bunch of the Ultra performance joints in bulk because they sale out of them quickly. Any high performance application, ie...drag racing/street/strip uses Ultra/Super performance joints, I know we don't put that much stress on our cars, but some do track them. I was satisfied with the 11,000 lbs applications for me because it was already 3 times the dynamic load of the OEM ones. The higher the dynamic load the easier it is for the ball and socket to handle smaller loads with much more grace. Additionally, the stainless steel washers on the front and back of the dust covers were there as a further precaution to keep any dirt debris out of that ball and socket. I didn't want pre-mature seizure or failure. The normal causes of pre-mature failure are the constant road force pounding day in and day out, and add a little cocktail of water, dirt, and debris. If the joint isn't protected it can be dynamic load rated at 10 tons, and it's going to fail. All ball and socket type joints have to be protected, just like the ball joints or failure is imminent.