Ok this is my take on this issue,
All engineered components are manufactured with an upper and lower tolerance, so take a wishbone bush that is made up of two steel tubes with a rubber in fill bonded to both (a metalastic bush) if the the outer sleeve is manufactured to its maximum tolerance (oversize) and the wishbone machined to its lowest tolerance (undersized) when the bush is pushed into the wishbone we have what's called an interference fit. Now when this happens you can end up stretching the arm to fit the bush, don't forget it is only a light alloy arm so it may even crack while the bush is being fitted (worst case scenario) in reality you may never know.
Going onto the mounting, the bolt seizing in the inner bush will never cause this kind of failure, it's only an issue when you need to remove it, don't forget when this arm is fitted to the car, shimmed and torqued up the inner tube is clamped tight by the chassis mounting tags, when the suspension moves through its travel (compression and droop) both the inner and outer metal sleeves of the bush do not move, but the rubber twists giving a damping effect and also stopping the transmission of noise and stress to the chassis.
Now consider what this wishbone has to contend with, we are dealing with a high performance sports car that will have fairly stiff suspension set up, so every time you hit poor road surfaces all the hard jolt is being transferred through the wishbone into the bush (which absorbs some of the shock) and then into the chassis structure, now this over sometime I feel could be the cause of these cracks, I would also say that poor finishing of the casting in the factory may also contribute, as an engineer I was always taught not to Leave sharp edges on anything as this can lead to a weak point that stress then could lead to cracking.
Over the years my hobby has been off-road Motorsport, and in the early days of running cars with independant suspension with 12" to 14" of travel we had many issues with wishbones bending and cracking due to the rough terrain we race over, the rule of thumb now is to run very strong t45 tube wishbones with 2 piece slide in nylon bushes (rose joints fail) and light weight chassis tags, this way if anything fails it will be the chassis tag (a very simple fabrication) and not the wishbone or upright.
Anyway this maybe completely wrong and it's purely down to poor Maserati components yet again.
Andy
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