FiFTY's Manual 4200 Build

FIFTY

Member
Messages
3,100
Maserati 4200 Coupe / Spyder Handbrake Lever replacement

Safely jack the rear left corner of the car and secure with stands... This enables access to the handbrake cable adjuster. If you have long arms like me then you can probably reach the adjuster without lifting the car but careful not to ovetstretch yourself and cause a shoulder strain like I did lol

Slacken off the cable in order to allow you to remove/install the handbrake lever... The adjuster mechanism is bolted onto the side of the torque tube (see below photos)

8231982323

Follow @davidhowson helpful centre console removal guide https://www.sportsmaserati.com/index.php?threads/nit-units-or-whats-in-the-arm-rest-of-a-4200.679/

Carefully remove the centre console from the vehicle and safely store (I stuck it in the boot wrapped in a large chamois)

The handbrake lever is bolted onto the chasis by two fastenings (IIRC 13mm).

82322

The end of the cable has a brass L shaped connector that hooks in to the bottom of the lever. it is held in place by a split pin and washer... Carefully remove and try not to lose the washer... The split pin will be a write off so get a pack of them ready for this job if you do not have them already

82324

There is an electrical connector that is for the handbrake warning light on the dash. The connector tucks into a cable tie in the wiring loom about 20cm south of the lever.

82321

Remove old part for new... Careful not to damage the micro switch while installing the new one... Funny how the parts were made within a week of each other
82320

Swap the leather handle over to the new lever... It is held in my a small Allen head screw on the underside of the handle

82325

Install is essentially the reverse. Do not forget to take the slack off the handbrake cable from the adjuster under the car so the handbrake works effectively within 3-4 clicks of the ratchet

The lever works great now. I believe the old one failed in two parts 1. The teeth on the ratchet got worn 2. The rivets holding the lever assembly together became slightly loose over time. These two factors essentially gave the lever enough play to drop a few teeth when under tension. Lucky I had no accidents with the car rolling away but I always left it in gear when parked

Hope this all makes sense, let me know if you have any questions.
 
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FIFTY

Member
Messages
3,100
Not many outings for the Maserati in 2020 due to blah blah blah

This happened in August

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Sadly the Maser got no air time other than a glinting rear quarter panel towards the end of the YouTube video. Chris Harris stopped two cars short of the manual Maserati

 

FIFTY

Member
Messages
3,100
Courrier delivered the biggest box today with "Maserati Genuine Parts" plastered all over it

My new tail gate loom and mats arrived from Meridian Modena. I also picked up a used suspension ECU separately which is the updated part number for the 02-04 4200 Coupe to find out if it changes the suspension characteristics at all PN: 206233 (those of you paying attention will know in previous pages I tried to put a GS skyhook ECU in my car but it didn't work due to compatibility restrictions)

83152


The old mats were not only discolored/dirty but also the rubber is peeling on the back. Glad to be rid of these! They have lost all rigidity and plushness over the last 17 years of use.
83153

Mats and loom from Ross at Meridian Modena. Got the skyhook ECU from a breaker in Germany at a great price.
 
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Vampyrebat

Member
Messages
3,128
Courrier delivered the biggest box today with "Maserati Genuine Parts" plastered all over it

My new tail gate loom and mats arrived from Meridian Modena. I also picked up a used suspension ECU separately which is the updated part number for the 02-04 4200 Coupe to find out if it changes the suspension characteristics at all PN: 206233 (those of you paying attention will know in previous pages I tried to put a GS skyhook ECU in my car but it didn't work due to compatibility restrictions)

View attachment 83152

The old mats were not only discolored/dirty but also the rubber is peeling on the back. Glad to be rid of these! They have lost all rigidity of plushness over the last 17 years of use.
View attachment 83153

Mats and loom from Ross at Meridian Modena. Got the skyhook ECU from a breaker in Germany at a great price.
Keep the studs from the old mats mate. You never know you might need them in the future!
 

Gazcw

Member
Messages
7,762
Courrier delivered the biggest box today with "Maserati Genuine Parts" plastered all over it

My new tail gate loom and mats arrived from Meridian Modena. I also picked up a used suspension ECU separately which is the updated part number for the 02-04 4200 Coupe to find out if it changes the suspension characteristics at all PN: 206233 (those of you paying attention will know in previous pages I tried to put a GS skyhook ECU in my car but it didn't work due to compatibility restrictions)

View attachment 83152


The old mats were not only discolored/dirty but also the rubber is peeling on the back. Glad to be rid of these! They have lost all rigidity of plushness over the last 17 years of use.
View attachment 83153

Mats and loom from Ross at Meridian Modena. Got the skyhook ECU from a breaker in Germany at a great price.
I think you should change the title of this thread to Fifty's 4200 build manual
 

FIFTY

Member
Messages
3,100
Does that floormat set come with the rears as well?

Yes it is a full set and matches the old ones exactly. They cost £150+ VAT and shipping which compared to replacement mats for my previous 'normal' cars is actually quite cheap (quick buy them before Maserati hike up the price and make them NLA lol)

I will take more photos when I swap them over as I just quickly took out the passenger mat for the purpose of checking that they sent me the correct colour.

Keep the studs from the old mats mate. You never know you might need them in the future!

Good shout Stu, I was surprised to see the studs in the new mats as I was expecting to have transfer them over from the old ones
 
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Vampyrebat

Member
Messages
3,128
Yes it is a full set and matches the old ones exactly. They cost £150+ VAT and shipping which compared to replacement mats for my previous 'normal' cars is actually quite cheap (quick buy them before Maserati hike up the price and make them NLA lol)

I will take more photos when I swap them over as I just quickly took out the passenger mat for the purpose of checking that they sent me the correct colour.



Good shout Stu, I was surprised to see the studs as I was expecting to have transfer then over from the old mats
The sad man that I am, I have some new OEM's the same as yours but also bought some cheaper after market ones to use most of the time. Had to cut holes out and provide studs myself. Luckily kept the old ones so used them.
 

FIFTY

Member
Messages
3,100
The sad man that I am, I have some new OEM's the same as yours but also bought some cheaper after market ones to use most of the time. Had to cut holes out and provide studs myself. Luckily kept the old ones so used them.

Not sad... My wife suggested similar although she has proposed to try to repurpose the originals... Steam clean and somehow re-line the back with fresh rubber which will be the tricky part although I imagine an interior trimmer should be able to handle it.

Makes sense for when you take the car on holiday...
 

Vampyrebat

Member
Messages
3,128
Not sad... My wife suggested similar although she has proposed to try to repurpose the originals... Steam clean and somehow re-line the back with fresh rubber which will be the tricky part although I imagine an interior trimmer should be able to handle it.

Makes sense for when you take the car on holiday...
Good idea mate. Harder to keep looking good in grey. That's why the after market ones I got are in black.
 

FIFTY

Member
Messages
3,100
I used to dream about driving the Amalfi Coast. When the opportunity presented itself I jumped at it.

We drove from Amalfi to Sorrento for the entire length of the Coastal route. It took nearly 4 hours as there was an enormous amount of traffic in Mid September 2018

Very scenic route but not a driving road unless you somehow get a clear run (maybe at 4am). The roads in the Italian lakes are similar and much quieter

 

Zep

Moderator
Messages
9,234
I used to dream about driving the Amalfi Coast. When the opportunity presented itself I jumped at it.

We drove from Amalfi to Sorrento for the entire length of the Coastal route. It took nearly 4 hours as there was an enormous amount of traffic in Mid September 2018

Very scenic route but not a driving road unless you somehow get a clear run (maybe at 4am). The roads in the Italian lakes are similar and much quieter


It’s not what it was, but it’s still an epic road. When I was young I remember buzzing along it flat out in my cousins Alfasud. One of my fondest memories!
 

FIFTY

Member
Messages
3,100
It’s not what it was, but it’s still an epic road. When I was young I remember buzzing along it flat out in my cousins Alfasud. One of my fondest memories!

That sounds incredible... Kind of what I was looking for. Still a fond memory for sure.

I can see the problem, it is massively over subscribed. So many tourists in rental cars, taxis, scooters, mini busses and coaches that narrow winding stretch of driving heaven has no chance.

We witnessed two vespa accidents first one; two English tourists lost control at low speed in traffic and crashed into each other. Another a vespa going too fast around a corner went wide and swiped a car on the other side. Why do people who don't ride go on holiday and hire scooters??
 
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Zep

Moderator
Messages
9,234
In the 80’s we were driving up there and were overtaken, round a blind corner at night by two Alfa 33s racing each other. They were absolutely flat out. My mum was horrified, but my Dad said, it’s ok, they are just testing themselves. Looking back, it could have been anything, a race, some sort of gangland thing, or the news that the pizzeria in Vico Ecquense was closing, but it made quite an impression.
 

Gp79

Member
Messages
1,398
Maserati 4200 Coupe / Spyder Handbrake Lever replacement

Safely jack the rear left corner of the car and secure with stands... This enables access to the handbrake cable adjuster. If you have long arms like me then you can probably reach the adjuster without lifting the car but careful not to ovetstretch yourself and cause a shoulder strain like I did lol

Slacken off the cable in order to allow you to remove/install the handbrake lever... The adjuster mechanism is bolted onto the side of the torque tube (see below photos)

View attachment 82319View attachment 82323

Follow @davidhowson helpful centre console removal guide https://www.sportsmaserati.com/index.php?threads/nit-units-or-whats-in-the-arm-rest-of-a-4200.679/

Carefully remove the centre console from the vehicle and safely store (I stuck it in the boot wrapped in a large chamois)

The handbrake lever is bolted onto the chasis by two fastenings (IIRC 13mm).

View attachment 82322

The end of the cable has a brass L shaped connector that hooks in to the bottom of the lever. it is held in place by a split pin and washer... Carefully remove and try not to lose the washer... The split pin will be a write off so get a pack of them ready for this job if you do not have them already

View attachment 82324

There is an electrical connector that is for the handbrake warning light on the dash. The connector tucks into a cable tie in the wiring loom about 20cm south of the lever.

View attachment 82321

Remove old part for new... Careful not to damage the micro switch while installing the new one... Funny how the parts were made within a week of each other
View attachment 82320

Swap the leather handle over to the new lever... It is held in my a small Allen head screw on the underside of the handle

View attachment 82325

Install is essentially the reverse. Do not forget to take the slack off the handbrake cable from the adjuster under the car so the handbrake works effectively within 3-4 clicks of the ratchet

The lever works great now. I believe the old one failed in two parts 1. The teeth on the ratchet got worn 2. The rivets holding the lever assembly together became slightly loose over time. These two factors essentially gave the lever enough play to drop a few teeth when under tension. Lucky I had no accidents with the car rolling away but I always left it in gear when parked

Hope this all makes sense, let me know if you have any questions.
Nice post mate, just helped me stopping the centre console on the project, that grub screw is well hidden